Monday, December 26, 2011

Potosi Silver Mine, Australia

The Potosi underground mine is located approximately 2km to the north of the existing North Mine and is parallel to the main Broken Hill Line of Lode, in New South Wales, Australia. It includes two mining zones, known as Potosi North and Potosi Extended.

Owned and operated by Perilya, drilling of the Potosi Mine commenced in March 2007 but was kept under care and maintenance since September 2008 due to falling metal prices. Exploration studies continued through 2009 and confirmed the existence of minerals between the Potosi North and Potosi Extended zones.

The development was approved by the Broken Hill City Council in March 2010. The project was re-approved by the Perilya Board in February 2011, four years after the initial plans.

Development of the Potosi mine

"Potosi underground mine is located approximately 2km to the north of the existing North Mine in New South Wales."

Development work at Potosi began in 2011 and the production is expected to commence in late 2012. The project will mine at a rate of 450-500mt a year using the existing infrastructure and mining labour force of the Broken Hill Southern Operations.

The development cost of the Potosi silver mine is estimated at A$57.8m. Perilya will be funding the project from its existing cash reserves.

The Silver Peak deposit located adjacent to the mine is also being developed, along with the Potosi mine, as a combined project.

The development of Potosi / Silver Peak mine is expected to increase the production levels of the existing Broken Hill Mine by 30,000t in its first full production year and subsequently ramp-up to 45,000t.

Geology of Perilya's Potosi mine

The Potosi resource comprises narrow lenses present continuously from near the base of the pit to north of the Flying Doctor deposit located 10km north of the Broken Hill Southern Operations. The mineralised zone is 3km in strike length.

Potosi North and Potosi Extended represent 50% of the targeted mineralised zone along the strike.

Reserves at the New South Wales-based Australian mine

The Potosi Mine has inferred resources of 1.6 million tons (mt) at 14.1% of zinc and 3.4% of lead and 46 grams per tonne of silver (g/t). The Silver Peak mine has inferred resources of 390,000mt with 4.9% zinc, 9% lead and 77g/t silver.

Mining production methods to be used at the Potosi underground mine

Potosi mine was originally mined by Pasminco between 1996 and 2000 and was acquired as part of the Broken Hill prospect by Perilya in 2002. It was a 95m open-pit mine with an yield of 625,000t at 7.8% zinc and 1.6% lead.

"The development cost of the Potosi silver mine is estimated at A$57.8m. Perilya will be funding the project."

Potosi underground mine has a 1,400m decline developed from the previous open-pit mine. Its face is at 140m from the surface. A second decline will be developed adjacent to the Silver Peak mine and will be linked to the existing decline access.

Mining at Potosi will be undertaken through the modified Avoca method, wherein the ore is extracted in bottom-up sequence. A single crown pillar method will help achieve early ore production.

Stoping operations at the underground mine will be performed from a previously mined and now backfilled stope.

The current stope's width will be 3-15m and height 25m from the floor length. Waste rock will be used to backfill the stopes.

The ore will be transported in an underground truck to the surface, where it will be crushed in a portable crushing unit.

Potosi mine ore processing

The ore extracted at the Potosi mine will be processed in the Broken Hill Southern Operations concentrator. An access road will be laid to the Barrier Highway and the North Mine to truck the ore to the concentrator.

The capacity of the Southern Operations concentrator is 2.5mt. It is currently operating on a ten-day on / four-day off schedule and has idle capacity.

Processing of the Potosi and Silver Peak's crushed ore will bring the concentrator to full capacity and hence minimise the operating costs.

Tuesday, December 13, 2011

Coal processing equipments in South Africa

South Africa is not only rich in metal mining, but also rich in the nonmetal mining resources. For example, the coal reserve is the seventh of the world. Now South Africa is one the chief coal production countries, it is the fourth largest exporting country of coal and it is also the leader production country of liquid fuel made of coal. So coal crusher for sale in South Africa has big market. With more investors focus on the South Africa coal industry, Double has won more and more gaze from these investors.

Coal-processing-equipments-in-South-Africa[1]

Coal Processing Equipments

South Africa coal processing equipments offered by SBM are mainly jaw crusher, impact crusher, hammer crusher, ball mill and LM series grinding mills and feeder, screens and belt conveyors, etc.

Many producers produce coal aggregates, the coal crushing plants are able to satisfy their requirements. Many producers produce coal powders or process coal ash; in this case, the coal grinding machineries are very important.

Coal crusher plants

The commonly process of coal crusher plants in South Africa are similar with each other. Jaw crushers crush big coal lumps to small ones when they dig out from well or from deposits. It is really a easy work for Double jaw crusher. Actually, Double jaw crushers can be used to crush numerous mining ores and different stones, such as granite, marble, basalt, gravels, limestone, gypsum, clay, manganese ore, chrome ore, iron ore, gold ore, copper ore and zinc ore and so on.

As to the impact crushers, if the raw coal size is not very big, they can crush the lumps to small particles directly; if the raw coal size is big, impact crushers are used behind the jaw crushers. Though the application of impact crushers is wide, but impact crushers should used in crushing soft materials. If the coal deposit is small and producers just want to build one small coal production line in South Africa, Double hammer crushers are really good choices. Also, the output size of hammer crusher is quite small and adjustable, no other better machines are better than them in this function.

Coal grinding process

In the coal grinding process, ball mill and LM series grinding mills are widely used. It is well-known that many factors must be cared when producers grind coal powders, for example the inflammability. Double LM series grinding mill and ball mill well solve these problems. And they are really high performance and price ratio products.

Till now, Double has many coal crushers and coal grinding mills used in South Africa. Though the scales are not very large, they do make many more South Africa people know Double. And we do believe our service and our products will help us enlarge our market in South Africa in the near future.

If you are one investor and plan to invest in South Africa coal industry, just be free to contact us; if you any problems about the coal crushing plants just be free to contact us. You can chat with our engineer on-line, the answer will be shown you immediately; you could also leave your email address with us, we will get in touch with you within 24 hours.

Friday, December 9, 2011

FLSmidth Raptor® Line: American-Engineered Solutions

FLSmidth Pekin LLC (formerly known as FLSmidth Excel LLC) introduces two new models to its extensive Raptor® Cone Crusher line for 2010: the XL500 and XL2000 cone crushers. The XL500 cone is a 500 hp machine, falling between the XL400 and XL600 in size and capacity. The XL2000 cone, a 2000 hp machine, doubles the capacity of FLSmidth’s previous largest crusher, the XL1100 cone, and offers new industry-leading features to increase overall crushing throughput.

XL300 Cone

Available in the XL300, XL400, XL500, XL600, XL900, XL1100 and XL2000 models, the Raptor® High-Performance Cone Crusher is the result of extensive research conducted with the most important segment of FLSmidth's design team – the operators in the field. The company gathered valuable input from mining and aggregate operations of all sizes, and integrated the best ideas into the Raptor cone line.

From its extra-heavy-duty, high-grade steel mainframe to its leading-edge automated control package to the hydraulic tramp release cylinder and clearing system, the Raptor cone line is designed to keep operators crushing efficiently, day-in and day-out. Utilizing state-of-the-art engineering techniques, along with advanced CNC machining technology and tight quality control, FLSmidth is able to produce premium component parts that are manufactured to exacting levels of precision and accuracy. The Raptor cone delivers high-performance crushing in a rugged, dependable, automated machine.

XL300 Cone – The design profile of this machine offers maximum productivity and size reduction versatility – not only for stationary applications, but also for wheel-mounted portable and track-mounted mobile crushing plants. This compact unit has a physical height and mass that allow for many options in the design of multi-functional, street-legal portable plants. All XL300 cone crushers feature one-piece cast steel mainframe, with a forged steel main shaft.

XL400 Cone

XL600 Cone

XL400 Cone – An ideal solution as a secondary crusher following a jaw crusher, the XL400 cone produces more usable and salable aggregate per ton processed. A versatile and highly portable machine, this model also accepts primary-crushed material with greater flexibility, thanks to its large feed opening, high-pivot-point crushing action and wide crushing stroke. With a large head diameter of 52 inches (1.3 m), the XL400 can accept feed that is up to 25 percent larger than can be accepted by a crusher with less throw or head diameter.

XL500 Cone – One of FLSmidth’s newest models, this versatile 500 hp machine provides excellent secondary crushing capabilities. Like the XL400 cone, the XL500 cone handles a large feed and has a wide crushing stroke, producing more material of desired cubicity and gradation than its competitors.

XL600 Cone – A cost-effective solution for medium- to high-tonnage aggregate and mining operations, the XL600 cone has a maximum throughput capacity of almost 1,000 TPH (907 tonnes) in secondary applications. It can handle feed sizes up to 14 inches (360 mm) and has an active feed opening that creates better end product shape for high production of salable material. The countershaft is integrated into the mainframe arm, creating a stronger frame.

XL900 Cone – Offering both strength and performance, this unit improves throughput and feed size over comparable models in the 700 to 900 hp range. Production rates for the XL900 cone reach up to 1,400 TPH (1,270 tonnes). With its 70-inch (1.8 m) head diameter and integral countershaft built into the four-arm mainframe, the XL900 cone is not only large, but is one of the most robust crushers in its size range. Like all Raptor cone models, the high pivot point and large crushing stroke offer better crushing action throughout the crushing chamber.

XL2000 Cone

Portable Plants

XL1100 Cone – Previously the largest cone crusher on the market, the XL1100 cone breaks productivity barriers, while its integrated countershaft in the three-arm mainframe delivers unmatched durability and provides more open area. Features include a fail-safe hydraulic system, advanced eccentric, spiral-bevel gearing and alloy castings. The XL1100 cone can draw up to 1,200 hp and is designed to set production records.

XL2000 Cone – The XL2000 cone doubles the capacity of the XL1100 cone. Like its smaller counterparts, the XL2000 cone contains all of the design and automation features that have set FLSmidth’s machines apart, while offering several new features, including double-acting tramp release and clearing cylinders and easy access to critical load-carrying bearings. This direct drive 2000 hp variable speed machine has a significant eccentric throw and high-pivot point crushing action.

Portable Plants – Working with preferred chassis and screen manufacturers, FLSmidth’s engineers can custom-design a portable wheel-mounted or mobile track-mounted plant, based on customers’ unique applications. Wheel-mounted plant options include rear discharge and rear feed-side discharge for both the XL300 and XL400 cone. When combined with a horizontal 6-ft x 20-ft two- or three-deck screen, the XL300 cone can be configured into a closed-circuit crushing and screening plant. The XL300 and XL400 crushers can both be configured with two- or three-deck horizontal screens that are 6-ft, 7-ft or 8-ft x 20-ft, to provide open-circuit crushing and screening plants.

To learn more about the RAPTOR® LINE go to the REQUEST MORE INFO button above or click on the DIRECT CONTACT button to reach FLSmidth directly.

Monday, December 5, 2011

Mauritania mining processing plants

Mauritania is located in the western of Sahara. Though it belongs to underdeveloped country and is not known by many people. But the mineral resources of Mauritania do have great potential, particularly the iron ore resources. The proven iron ore reserves is the top two in Africa, it is also important in the world iron ore resources. Other primary minerals of Mauritania are gold, diamond, oil and gas, gypsum, phosphate, salt, kaolin, etc. So in many areas, many kinds of Mauritania mining ore crushing plants can be fond in the mining deposits.

Mauritania-mining-processing-plants-300x225

Mauritania mining investment opportunity

Nowadays, the potential mineral resources win a lot of gaze of international investors. Foreign investors from different countries begin to invest in Mauritania mining industries. They purchase mining ore crushers and build mining processing plants in Mauritania. As a result, Mauritania mining investment is growing rapidly these years. In 2004, it became the Africa’s third-largest mining investor after South Africa and Ghana’s.

Mauritania iron ore resources

Mauritania iron ore resources are mainly fond in the northwest zones, different scale iron ore crushing plants are built near Zouerat areas. In 2005, it estimated that the iron ore reserves are about 700 million tons, and the Ferrum is about 400 million tons. Average grade is about 57%.
The iron ore production is about 10 million tons per year, most of them are for export. At present, many important iron ore companies plan to enlarge the scale.

Gold and Copper resources in Mauritania

Mauritania has earlier copper, gold mining history. The most important copper and gold deposits are located in Mauritania northern orogenic belt and northeast of Nouakchott.. Many famous foreign investor has invested here and many copper ore crushing plants and gold processing plants were built here for many years.

Gypsum Resources in Mauritania

The chiefly gypsum products are from the mining mountain in the north of Nouakchott. Every year, 100 thousand tons gypsum are produced here. But many of the scale of the gypsum crushing plants are quite small. Supposing large scale gypsum production line in Mauritania can be built, the capacity will greatly increased.

Mining ore crushers for sale in Mauritania

Being one of the world-lead mining ore processing equipments manufacturer in China, Double helps customers design many mining ore crushing plants used in Mauritania, such as medium capacity iron ore production line, small scale gold ore beneficiation plants and kaolin crushing plants and gypsum crushing and grinding plants. The popular equipments used in these plants are iron ore jaw crusher, iron ore cone crusher, gold ore hammer crusher and gypsum impact crushers and matched equipments like vibrating screens, vibrating feeder and belt conveyors, etc. We would like to cooperate with investors from different countries. So if you plan to invest in Mauritania mining resources, just be free to contact us.

Chat with our engineers on-line, you can get answers immediately; leave your email address or your phone number, we will get in touch with you within 24 hours. We would like to help you solve your problems with you together.

Sunday, December 4, 2011

Steel structure mining processing plants

Tanzania is rich is many kinds of mining resources, such as the gold resources, coal resources, iron ore resources and limestone and so on. These rich mineral resources attract a number of investors invest in Tanzania and build many Tanzania mining ore crushing plants every year.

Steel-structure-mining-processing-plants-[1]

Double has helped many customers build plenty of mining ore processing plants in Tanzania, for example, we help customers build mobile crushing plants, fix mining ore crushing plants on cement foundation and crushing plants on steel structure, which greatly help customers save time to build the foundation.

The advantages of Steel structure machine

Steel structure foundation belongs to movable crushing plants, but it is not as flexible as the mobile crushing plants. Compared with the cement foundation, it has many advantages.

With the development of modern mining industry, many customers would like to save the cost of investment and the time to build foundation. To satisfy these customers’ requirements, Double R&D team spend a lot of time to design the steel structure that fit for Double mining ore processing equipments, such as Double mining ore jaw crusher, Double mining ore cone crusher, Double mining ore impact crusher and Double vibrating feeders, vibrating screens, etc.

By using these steel structure mining processing plants, producers just need to build simple foundation, it do greatly save the time to transport materials to build cement foundations. Supposing building cement foundation will spend three months, using the steel structure mining ore processing plants will save at least one month. Meanwhile, good cement foundations do cost a lot of money, greatly increase the invest cost. So by using steel structure, investors can get return earlier.

Steel structure mining processing plants

On the other hand, many mining working sites environments are very bad; producers have to spend a lot of time to making working sites, they use excavators dig the mountain to make suitable platform. It does bring a lot of troubles to investors. But if producers adopt Double steel structure, these problems are easy to be solved.

Meanwhile, the steel structure can be disassembled. Once one mining deposits work out, producers can disassemble the plants and transport to another deposits easily. And they can run the new mining ore crushing plants quickly.

Comparing with Double mobile crusher plant, the flexible of steel structures have many limits. But it is really good choice for many customers. And it is cheaper than the mobile crushing plants.

Tanzania mining ore crushing industry

If you plan to invest in Tanzania mining ore crushing industry, if you are interested in the steel structure crushing plants, just be free to contact us.

Chat with our engineers on-line, you can get answers immediately; leave your email address or your phone number, we will get in touch with you within 24 hours. We would like to help you solve your problems with you together.

Friday, December 2, 2011

Crusher plant production and maintenance

The production line of crusher plant mainly consists of Vibrating Feeder, Jaw Crusher, Impact Crusher, Vibrating Screen, Belt Conveyor, Electric Control Box, etc. Double equipment design different production lines ranging 50 t/h to 500 t/h by combining different models of equipments also matching Cone Crusher, Bag Dust Catcher, etc. to satisfy different customers’ technological requirements.

Crusher-plant-production[1]

Crusher plant maintenance

Convenient maintenance is so important in the quarrying crusher plant industry. Maintenance can be defined as working on something to keep it in a functioning and safe state and preserving it from failure or decline. Maintenance activities at quarries range from the maintenance of machines, equipment and vehicles to the keeping of roadways on site in good order, attending to such matters as providing edge protection and securing excavations.

It’s important to keep structural costs down, to design for ease of maintenance and operation, and to combine best practices with advances in fabrication and erection.

Best installation for crusher plant

In mining operations, the layout of crushing plants and ancillary equipment and structures is a crucial factor in meeting production requirements while keeping capital and operational costs to a minimum.Since the crushing plant’s structure and enclosure can represent the largest single cost element in a primary crushing plant, it is imperative to optimize these structural and construction costs to suit the life of the operation.

The fundamental goal for the design of a crushing plant is an installation that meets the required production requirements, operates at competitive cost, complies with today’s tough environmental regulations, and can be built at a reasonable price despite the rising costs of equipment, energy and construction labor.

Thursday, December 1, 2011

Basalt dressing plant

Basalt can be a dark-colored, fine-grained, igneous rock composed generally of plagioclase and pyroxene mineral deposits. It most commonly forms as a possible extrusive rock, such as a lava circulation, but can also kind in small intrusive systems, such as an igneous dike or possibly a thin sill. It has a composition comparable to gabbro.

Basalt-dressing-plant[1]

Basalt is most frequently crushed by basalt killer and grinding machines for use just as one aggregate in construction jobs. Crushed basalt is used by road base, concrete aggregate, asphalt pavement aggregate, railroad ballast, filter stone in drain fields and will other purposes. Basalt is also cut into dimension stone. Thin slabs of basalt usually are cut and sometimes rubbed for use as ground tiles, building veneer, monuments and other gemstone objects.

Basalt Mining Machines

Basalt crusher adopt jaw crusher, impact crusher and mobile crusher in the basalt crushing plant and adopt ball mill, MTW ginding mill, MTW grinding mill, hammer mill and LM series basalt milling machine in basalt grinding plant. In basalt dressing plant contain spiral classifier, concentrator table, flotation machines, filter,concentrator and dryer.
To one complete basalt beneficiation production line,it may contain many of the machines.The final equipments configuration depends the practical demands and the design.

Basalt Beneficiation Flow

When blast or digged out from the underground or from the mountain, the excavator carry the basalt to the basalt crushing site and feed dump the raw basalt mining to the hopper. Then the vibrating feeder under the hopper feed the raw material to the basalt crushers. Usually the crushed aggregates size is 0~10mm when the basalt discharged from the basalt crushers and classified by the vibrating screens.

The the basalt grinding machines (such as the ball mill) will grind the basalt aggregates to sand size or smaller particles. After classified and cleaned by the spiral classifiers, the particles will be fed to the basalt flotation machines or concentrator table. Then the concentrator, filter and dryer will thicken and .dry the particle and high purity available mineral is produced. In the beneficiation process, dense separation is usually adopt one time concentrating process and the producer will sell it after that for low production cost.

Find ideal basalt crushing and milling plant

As one of the superior professional basalt crushing in addition to grinding equipments manufacturer, Double offer customers the very best solution of develop one suitable basalt crushing and milling plant, supply the matched basalt crushers and also basalt grinding mills and linked equipments. Also, we will help the purchaser install the basalt crushing plant and grinding place and good after-sale service.